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Secondary Hot Drying for Consistent Quality
A second drying phase ensures complete dehydration and enhances product shelf life.
QC Checks:
Final Moisture Standardization: Achieving the industry-specific moisture levels.
Color and Texture Analysis: Ensuring slices remain crispy and retain natural color.
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Secure Secondary Packaging for Global Shipping
Secure Secondary Packaging for Global Shipping
The polybags are further packed into durable paper bags or corrugated cartons, customized according to export and customer requirements.
Hygienic Moisture-Free Packaging (Food-Grade)
Hygienic Moisture-Free Packaging (Food-Grade)
The finished dehydrated onion kibbled is carefully packed in high-quality, moisture-resistant, food-grade, two-layer polybags to preserve freshness and prevent contamination.
Final Manual Sorting for Ultimate Purity
Final Manual Sorting for Ultimate Purity
A final manual sorting process by skilled quality control personnel ensures that any remaining impurities, foreign bodies, or discolored pieces are removed.
Metal Detection & Magnetic Screening for Safety
Metal Detection & Magnetic Screening for Safety
The sorted kibbled onions pass through a high-intensity rare-earth magnet and metal detector to eliminate any metallic contaminants.
Optical Sorting & Image-Based Impurity Removal
Optical Sorting & Image-Based Impurity Removal
Advanced image-sensing technology detects and removes any onion roots or unwanted impurities.
Hulling & Air Aspiration for Skin and Root Removal
Hulling & Air Aspiration for Skin and Root Removal
The cooled onion slices enter a high-efficiency huller machine, which separates kapcha (fine particles), kibbled onions, and skins.