Process

Farm-Fresh Raw Material (RM) Arrival

We source fresh, high-quality onions directly from certified farms to maintain premium raw material standards.

Advanced Washing and Sanitation

The raw onions undergo a multi-stage ozone-based washing process, ensuring effective removal of dirt, pesticides, and microbes.

Precision Slicing and Belt Feeding

Automated slicing machines ensure uniform onion slices for consistent dehydration.

First-Stage Hot Air Drying (Multi-Stage Process)

The onion slices enter a multi-stage hot air drying system, where gradual moisture reduction occurs under controlled conditions.

Secondary Hot Drying for Consistent Quality

A second drying phase ensures complete dehydration and enhances product shelf life.

Controlled Cooling & Conditioning

Dehydrated onion slices pass through a cold-drying chamber, allowing gradual cooling in a controlled environment to prevent rehydration and preserve flavor.

Hulling & Air Aspiration for Skin and Root Removal

The cooled onion slices enter a high-efficiency huller machine, which separates kapcha (fine particles), kibbled onions, and skins.

Optical Sorting & Image-Based Impurity Removal

Advanced image-sensing technology detects and removes any onion roots or unwanted impurities.

Metal Detection & Magnetic Screening for Safety

The sorted kibbled onions pass through a high-intensity rare-earth magnet and metal detector to eliminate any metallic contaminants.

Final Manual Sorting for Ultimate Purity

A final manual sorting process by skilled quality control personnel ensures that any remaining impurities, foreign bodies, or discolored pieces are removed.

Hygienic Moisture-Free Packaging (Food-Grade)

The finished dehydrated onion kibbled is carefully packed in high-quality, moisture-resistant, food-grade, two-layer polybags to preserve freshness and prevent contamination.